Gauge wire from battery to inverter

Emd747

Member
I have a new 21rbss with a prepping for an inverter. I was told the wires coming from the vault box to where the inverter is prepped are 2 awg. I was also told the max inverter I could install is a 600 watt With this size wire. Is this true? How difficult is to change the wire to better gauge between the battery and inverter prep site?
 

jerryjay11

Well-known member
With a little research I found this chart. Maybe this will help. 600 watts isn't that much. Microwaves are rated higher wattage.

Voltage (V):2 AWG Copper Amps:2 AWG Copper Wire Wattage:2 AWG Aluminum Wire Amps:2 AWG Aluminum Wire Wattage:12 Volts92 Amps1104 Watts72 Amps864 Watts
24 Volts92 Amps2208 Watts72 Amps1728 Watts
110 Volts92 Amps10120 Watts72 Amps7920 Watts
120 Volts92 Amps11040 Watts72 Amps8640 Watts
220 Volts92 Amps20240 Watts72 Amps15840 Watts
240 Volts92 Amps22080 Watts72 Amps17280 Watts
 

taskswap

Well-known member
So to be clear, you'd want the 12V row from the above chart, assuming the wire you're referring to is the input from your battery to the inverter.

P=EI or Watts=Volts*Amps. This formula is always true on each side of the inverter so 600W is either 50A at 12VDC (50 * 12 = 600) or 5A at 120V AC (5 * 120 = 600). Here's a clearer chart:

Ampacities-of-copper-wire.png


You always go "bigger" with wire sizes, so per the chart you would need a minimum 8AWG for the DC input to the inverter and a minimum 20AWG on the output, but that's ridiculous so your first answer is you can keep your 2AWG for this inverter, and use standard 14AWG (if you want) for the output. Inverters that small are usually not even hard-wired, so you'd probably be running an extension cord. It's so small you'd be fine either way.

If you want to work it the other direction, your 2AWG line from your battery can carry 140A. Let's derate that for safety, so call it 120A max. That's still 1440W - more than twice the size you were recommended to choose. You could push it to 1500W if you don't have enough danger and fire in your life (but it would probably be just-barely fine anyway) but a 1200W should be just about perfect, and there are tons of them on Amazon for short money - make sure you get a pure-sine-wave one with well-written fake reviews (not the cheapest ones with poorly-written fake reviews).

If your circuit doesn't have one already, it would be a very good idea to install a fuse or breaker on that 2AWG battery feeder line. You want to put it at or as close to the battery as you can - you can buy both "inline" and screw-mounted versions. Size this fuse to protect the WIRE, not you or the inverter. So for a 2AWG wire with a max ampacity of 140A you'd want probably a 120-130A fuse. Pick something between what your inverter will draw (its watts / 12) and the wire's max capacity (140 or less). I personally prefer fuses here over breakers, but if you do go with a fuse, buy 2-3 extra.

Post back if you feel you need more inverter capacity. If so, describe your loads (microwave, fridge, etc.) and do your best to look up their wattages for each item you want to run. Add all those up and again derate like 20%. Working in reverse, that can tell you what size inverter you really want, and from there, whether or not you need to re-run that feeder line.

Rerunning big wires in campers can be a huge PITA because they're often just-barely squeezed into tight spaces. If re-running it is a problem like that, you can add a box to hold your inverter very close to your battery. Sometimes just an oversized battery-box is all you need. This is often preferable because you can get short 1-3 foot "inverter cable" sets designed just for this purpose for $20-$30 online, with terminals already crimped on. Since AC takes so many fewer amps for the same wattage, adding an AC line to the inverter is often a lot easier. YMMV.
 

cipwood

Active Member
If you do decide to run new cable you might find it easier to use welding cable as it is much easier to bend and snake through tight places. But like was said before, the shorter the run the better for voltage drop.
I used 2/0 cable with a 5 ft. run, on my 3000 watt inverter and have no issues.
 

wdk450

Well-known member
Back in Navy basic electricity/electronics preparatory school (BEEP school) I took in the late 1960's were taught the easy way to remember the Ohms Law power formula was that it was "easy as pie" ; That is P=IE.
 
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