Rex: If decided to go with the Bilsteins and was wondering on your technique to compress the upper stem.
Thanks in advance.
Paul.
Paul, I will try to explain in the steps below. If they are not totally clear, just let me know and I will try to clarify.
1. Make sure there is no weight on the tires on the side you'll trying to install the shocks. It doesn't have to be off the ground--you're just trying to get some extra room for the shock install--you'll need it.
2. Install the shock into the lower hole. Follow the washer and bushing guide making sure the washers and bushings are correctly in place. You definitely don't want to get the top in only to find out the lower end of the shock needs another washer or bushing.
3. Place the blue rubber piece onto the shock and again, make sure you have the washer and bushings on and in the correct order.
4. Now here is the trick I used since I don't have any special tools or workshop...place the socket--deep well (same size as the shock nut) and ratchet onto the top of the shock. This will allow you to compress the top of the shock straight down, not damage the shock threads AND it gives you the needed leverage.
5. Compress the shock as far as you can, quickly remove the socket/racket wrench and quickly guide the returning shock into the upper hole. Install the final bushings and washer and tighten both nuts. The Bilsteins have nylon lock nuts. Since I did not have the weight off the right side when I first tried to install the shocks I repeated the compression process a couple of times before I realized what was going on. This extra compressing left me sore for the next two days.
.
Remember, you'll need another or longer length bushing for the top of the shock because of the extra shaft length on the Bilstein shocks. Also, you'll need to charge the shock. I used a block of wood to press the upper shock shaft onto so as not to damage the shaft or threads and used my body weight to compress the shock a couple of times. If you don't charge the shock, I would be surprised if you would be able to compress the shock during installation.
What I find interesting is that the OEM shocks can be compressed by a child.