Gang:
I can't hope to address all the variety of problems you have had with the RV refrigerators. With the electronics all working correctly, and the refrig installation designed and implimented correctly, the ammonia adsorbsion refrig should cool correctly. They have been in in use in RV's for over 50 years, and have done their job. The ammonia adsorbsion process is the original form of refrigeration used in large scale ice plants, skating rinks, and air conditioned movie theatres since the 1920's.
That being said, I think that there are problems with the refrig install in slides. I got up on a ladder and inspected the top vent area on mine and found dead air space above the unit (needs top insulation and the top area sealed off). The top vent had 2 of the vent louvers BELOW the top fins (freezer?) on the refrig allowing draft air to bypass going past the fins. Then the top louver cutout was only slightly above the top refrig fins. This is contrary to the "almost good venting" for side vented (slide mounted) refrigerators in the RV Mobile .com RV refrigerator comprehensive website page on "Venting". See:
http://www.rvmobile.com/tech/Trouble/vent.htm . I plan to work on this.
Too bad (in a way) you are stuck in the warranty process and cannot use 3rd party parts. Dinosaur Electronics got into the RV refrig and furnace circuit board business after making mainframe computer boards and circuits for NASA Ames research center. You can read about their products here:
http://www.dinosaurelectronics.com/Company_Info.htm They have a reputation of really knowing their stuff and building better circuit boards than the OEM ones.
As to the hard-to-get door seals, I would give one of these companies a try. The first one says that they stock hard-to-get RV refrig parts, but don't show door gaskets on their website. I think that just might be an oversight. It would be worth a phone call to them. Here is the link:
http://www.gasrefrigeration.net/ You also might try these guys on the gasket issue:
http://www.rvmobile.com/ Again, the gasgets are not listed on their website, but both of these companies do refurbishing of old units, so they must install a lot of gaskets themselves.
Good luck. All of these companies offer a fair amount of technical help over the phone.