We just got back from a 2000 mile trip of the NW, and had an issue with the turbo, thought this crowd could shed some light on it.
We were climbing a pretty good grade in Oregon, up Butler Canyon on Hwy 197 (10 miles to go from 1200ft to 2600ft) with the set cruise at 60 mph - and everything was holding fine. Then near the top, the cruise popped off and we lost 50% of our turbo capabilites. We limped the rest of the way to the top at about 30mph... and still had 30 miles of hilly terrain to go to get to civilazation at The Dalles. We limped all the way - downhill up to 55mph (no problem) and up hill only about 30mph - at about 3000 RPM with turbo pressure showing straight up (20 psi/50%).
This is our first diesel, so we're sweating it at this point. We don't have any extra guages on the engine, so we're relying on the Ford engine to save itself from too-hot temps. Oil and Tranny temps looked fine - right in the middle of the guages. I had read this post before our trip, so we'd been careful to let the engine and turbo cool off after towing before shutting down.
Once we made it into The Dalles, we idled the engine for a good 5 minutes, then shut it off and opened the hood. I read what I could in the manual, but didn't find anything. The only thing that was mentioned at all was a blue 'reset' button on the air filter. We pushed it - and it 'popped' loose. We let things cool for a good 20 minutes, then started 'er up again and headed on down the road. At this point we're on I-84 heading down river. And all was good in the world again. Turbo was back 100% and cruise was enabled again. Made it the next 200 miles home with no issues.
Any thoughts on what happened? My guess was that the turbo exceeded safe temperatures and disabled itself - the air filter 'reset' button might have had something to do with it, but I don't know what that restricter button does. Once we were cooled off and 'reset', we were back in business.
Guess it's time for a fancy set of temperature guages. Any recommendations?
Thanks!
-Tina