I've noticed the moving of the trim on the doors......
Tomorrow I have to take specific pictures of things and email them to HL. Then they will decide if they are going to get involved and to what extent. If they don't "get" the pictures I MAY just drive the 900 miles to Elkhart and show them "live".......
FWIW..... the "other" issue is the water intrusion into the bedroom slide outside wall....... As some of you will know it's possible to open the DS slam door on the pass through and have it touch the bedroom slide while extended. 99 times I checked..... the 100th time I retracted the bedroom slide with the slam door open..... crunching noise...... Bad design, but I was aware of it so, let's say my bad. Facia trim on slide bent.
Took it home and removed the trim to straighten and re-install. Well.......... turns out it was installed with not enough goop in all the wrong places. MAJOR water intrusion, for YEARS, and delamination of the outside wall on the slide. An engineering failure of the first order.
If yours is put together the same way it is rotting out right now, and you can't tell from the outside or the inside...... until it falls apart.....
Extend the slide, and remove a few of the screws from the underside that hold the flanged facia on...... if you see major rust on the screw, you'll know.
The saga continues.
- - - Updated - - -
I also decided to lessen the road shock on the front frame by installing a Trail Air Flexair king pin. The front just floats and the chucking has been reduced one heck of a lot. The ride in the truck has improved so much I found myself driving with one hand on the wheel. Got to remind myself not to.
Have a TS-3 for that very reason. Drive with one hand all the time..... ;-)