Ditto on the airdam. I was having this same problem. The airdam that separates the two sides (filter inlet, and the positive pressure side was poorly installed. I have two AC and nothing was exiting the registers, but had high velocity air coming through the single register on the unit itself.
I took the airdams out and tried to separate the sticky foam they used to effect the installation of the dam. I reinstalled them properly, and used sheet metal screws to secure them, I sealed all edges with gorilla tape, then re-installed the white insulation that was previously stuck to the dam to finish.
Thanks to this thread, I was able to figure out this troubling problem.
My system works now.