RanCarr,
I have the same problem with my 2011 North Trail 28BRS. Actually, my axles are getting replaced this upcoming week. Lippert covered 3 hours of labor, new axles, upgraded 3" tubes, and all hardware needed to complete the job. The Dealer just has to transfer over my brake assemblies. They are also giving me partial credit for 4 new tires as well.
Lippert shipped the heavier axles and they were installed by an RV shop not to far from us. We brought the BRS home today on the bad tires as they didn't have the tires my husband wanted. One tire was going FLAT by the time we got home. 15 minutes later it collapsed.
Lippert will not give us a dime toward replacement tires, nor will Heartland (now owned by Keystone I was told). They paid for only 3 hours labor and we were stuck for the rest = around $250. The bearings had to be repacked and the brakes adjusted etc. It couldn't be done in 3 hours. The RV repair place is still replacing bent axles on Heartland RVs, including Big Horns we were told. This is apparently an ongoing problem with the axles HL is installing on their RVs. They had a small pile of bent axles there outside the shop. We have the BRS home, so now we have to find new tires for it. This was a large expense we were not expecting.
I will tell you this (and I told Heartland and Lippert this as well), I will be under my trailer with a level after each trip I make. Lets just keep our fingers crossed that they don't bend and I won't have to talk to Heartland or Lippert again about this.
Isn't this disheartening?
We spend the money on what we think is a good product, a NEW product, and come to find out it has a serious and potentially dangerous problem. Had I known this would happen we would have bought a used 28' TT for half the price. I mean, keep in mind we had almost the same stuff in the BRS that we had in the 15.5' Sunline with only one axle, and put well over 4000 miles on that old 1983 TT with not one problem. Similar can be said for the 19' Zinger. The only thing we've added since then is the small portable satellite dish, 4 cats and 2 kitty litter pans and the WDH. We really like this BRS's layout. It's perfect for us. We don't want to sell it. We'll do what we can to make it safe for the road. I hope he can find the better tires he's looking for and can safely put them on himself. He's almost 70 yrs old and suffers from arthritis. We simply cannot afford to pay more labor charges and as I said, Lippert and HL will not help with the tires.
I also know for sure, that I do not overload my trailer. Ever! So we will just have to see what the future holds!
I know ours wasn't either. It's most of the stuff moved over from the little one axle Sunline, then the 19' Zinger. Most of the storage areas in the BRS are empty. We have nothing to put in them. Under the bed and dinette seats are also empty. I can't reach the cabinets over the bed so that space is almost empty. When we go camping locally our tanks are empty. When we go to FL we carry no more than 15 to 20 gallons of water to dry-camp for 2 nights. All we carry are necessities plus some paperback books for when it rains. The less we carry the easier it is for me to keep the place neat and tidy.
I can't stand clutter. The less stuff we have the less gas we use, and the less of a load on our 13 yr old GMC 1500.
The Lipperts on the BRS now are much heavier, thicker and look like they'll work much better. But you can be sure we too will check the tires and axles at every rest stop. Maybe we'll both do OK with our RVs now.
Geeze, let's hope so.