MOD: Open up more space in storage bay
MOD: Open up more space in storage bay.
Time to begin a long thought about mod in the Landmark Newport storage bay to open up more storage space.
GOALS
- Open up more storage space
- Trim out two large spaces for
1) Water Plant (filtration, RO and pumps) (FRP laminatted to plywood?)
2) Possible pellet smoker supplies storage (carpeted shelving?)
I'll update this post as the project moves forward.
PROGRESS (reverse chrono)
To Do Work List
- Reconnect and relocate grill lift switch
- Remount AC splice box in overhead wiring chase
- Create panel to mount above AC splice box into as fixed cover at end of wiring chase
- Create ceiling panel to cover remaining overhead wiring chase
- Paint black and add Velcro pieces to header over water plant cubby
- Add handles to carpeted panel that covers water plant cubby
- Cut in passive vent in carpeted panel that covers water plant cubby (for added heat from storage bay)
- Add AC receptacle in DS cubby (for tool battery chargers)
- Install 2 ea previously removed pancake lights to ceiling above water plant, then wire to UDC light, light switch (so water plant lights come on when UDC light is turned on - for added heat)
- Wire up relocated 3-way bay light switch on UDC wall
- Install 5 LED light fixtures in various locations of storage bay and utility area, wire all together and to 3-way light switch circuit in bay
- Seal hole in water plant cubby floor where plumbing lines penetrate it
- Add a floor drain to water plant cubby
- Rework pressure gauges in UDC (reduce to only 1 and remount it to not expose any line in UDC)
- Mount water leak sensor and display, then write and test alerts in home automation system
- Add additional WH Bypass valve (3-way) to UDC to use as RO Brine director (tank vs ground)
- Rework tracks and carpeted panel for storage bay walls on utility side
- Rework various electrical wiring on upper deck of storage bay to make storage of totes etc. easier and safer
- Install DC power receptacle in storage bay utility wall near Cheap Heat disconnect and controller (to be used for powering in-bay AC/DC refer/freezer as needed)
- Insulate (blue XPS) vertical gap between upper and lower decks in utility area
- Seal holes and voids in underbelly and frame to better contain underbelly heat and for added protection from rodent entry
- Other stuff I'm not thinking about
10-May - Added shelf to Door Side Cubby
I spent some time yesterday building a shelf and today I installed it
- Built and carpeted shelf
- Added Dewalt battery chargers and power strip to shelf (screwed all of them down)
- Installed shelf in door side cubby
5-May - Completed relocation and testing of complete water plant
This week at the NM Chapter Rally, Kevin W and I completed the relocation of the complete water plant
- Caulked corners/seams of FRP in water plant cubby (ODS)
- Caulked corners/seams of FRP in storage cubby (DS)
- Ran wiring for a DC power receptacle from DC fuse panel in coach to storage bay utility wall near Cheap Heat disconnect and controller (to be used for powering in-bay AC/DC refer/freezer as needed)
- Relocated (to UDC wall) previously removed ODS 3-way bay light switch
- Installed AC recept in ODS cubby for RO Boost Pump PSU
- Installed wall switch in coach at control panel to switch AC power on/off to above AC recept
- Installed tiny blue LED in coach at control panel (indicates status of power to above AC recept - i.e. making RO water)
- Ran 4 ea 1/2" PEX lines, 2 ea 1/2" poly lines, water pump power line and heat tape from behind UDC to water plant cubby
- Insulated above 6 lines with pipe insulation wrap
- Replaced 2 ea 75 GPD RO membranes with 2 ea 150 GPD membranes and 75 GPD flow restrictor with 150 GPD flow restrictor
- Installed jumbo cartridges in 3 ea jumbo filter housings (5 mic sediment, carbon and ceramic)
- Mounted above RO membrane / housings and filter set on back wall of water plant cubby
- Plumbed and mounted RO membrane bypass kit (for cleaning RO membranes with unrestricted high-flow water)
- Mounted RO boost pump and demand pump on wood base with foam padding on bottom, then mounted to floor of water plant cubby
- Installed pH neutralizing media into single 10" housing and mounted to back wall of water plant cubby
- Installed carbon (polishing) filter media into single 10" housing and mounted to back wall of water plant cubby
- Mounted pressure vessel (accumulator tank) to back wall of water plant cubby
- Plumbed all of the above items, then pressure tested and resolved 2 leaks
- Completed FRP installation on all cubby walls and floor
27-Apr - Header framing, FRP completion, new carpeted wall, other wall covering completion
Today, Greg W and I spent 4 hours today on the following:
- Replumbed 4 vinyl lines for atmospheric vacuum breakers (used straight splices vs elbows)
- Completed FRP installation on all cubby walls and floor
- Completed some interior framing of ODS cubby
- Installed header across top of ODS cubby
- Cut plywood for ODS cubby wall, carpeted it and installed it
- Installed aluminum track, horizontally on back DS cubby wall with track opening facing outward
- Cut plywood for ODS cubby ceiling, carpeted it and installed it (into track above)
- Cut plywood for ODS cubby header, carpeted it and installed it
17-Apr - Header framing, joint sealing, large gap sealing, FRP panel cutting and test fitting
Today, Greg W and I spent 2.5 hours today on the following:
- Used black expanding foam and sealed larger gaps ABS pipes went through 1/2" plywood we added
- Used Dicor self-leveling sealant to fill some rather large knot hole depressions in floor plywood
- Used black silicone rubber caulking to seal vertical and horizontal joints in 1/2" plywood
- Did a small amount of header framing for the DS cubby
- Cut back and side wall panels of FRP and test fit them in the DS cubby
I also learned how to use an electric hand-held sheet metal shear tool. It works very well for cutting FRP and you have pretty good control with it.
16-Apr - Cubby Built-Out
Today, I spent 3 hours working on the build-out of the new storage cubbies. Today, specifically, the ODS cubby, where my water plant will be relocated to.
- I finished lining the back wall and entire floor with 1/2" plywood.
- I also cut and installed aluminum track on the floor where the carpeted walls will set/pocket into.
Image of Off Door Side Cubby (1/2" plywood complete)
12-Apr - Plumbing Relocation, Cubby Build-Out and Floor Covering
Today, Gregg W and spent about 4 hours working on this mod. We ran out of 2x2s and plywood
Turns out, the 4 white vinyl lines in the chase are for the atmospheric vacuum breakers for the black tank flushers for both of my black tanks. We relocated all 4 in terms of where they came up through the floor of the chase. I will splice them back up later.
Overall Image of Todays Effort
Door Side Cubby
We framed out the door side cubby and lined the 3 walls and floor with 1/2" plywood. Later, we will add FRP to the walls and floor of this cubby. I'll also be adding a removable ceiling for this cubby in case access to the plumbing above it is needed.
Off Door Side Cubby
We lined out 2 of the 3 walls of the off door side cubby. Later (when restocked), we'll frame this cubby and line the third wall and floor. And even later, we will add FRP to the walls and floor of this cubby as the filtration and RO systems will go here. I'll also be adding a removable ceiling for this cubby in case access to the plumbing above it is needed.
Center Plumbing Chase
So it turns out, by relocating the 4 vinyl lines nearer to the center of this coach width chase, we ended up with about a 3 foot wide plumbing chase in the center of the space. The floor of this chase will be lined with 1/2" plywood and part of the floor will be lined with FRP as the water pumps will be in this space.
11-Apr - Demo
Today, Gregg W and I removed the wall that separates the Newport storage bay from the generator bay. The space between these bays was created by Heartland as a plumbing chase. I believe there is are gray and black tanks, stacked and staggered under the chase and storage bay floor in the drop frame area.
So we removed the storage bay lights, a smoke/co detector (owner installed), the switch for my grill-lift actuator and one of the two switches in a 3-way circuit for the storage bay lights.
Then we removed the long panel. There 2 decent pockets of space that can be trimmed out and used. Tomorrow, we plan to redo the plumbing supply lines to make better use of the space. We'll also cut and install some new wall structure and some plywood sections as a substrate for the storage planned.